菲亞特汽車零件測試文件翻譯-中英對照
• 室溫
• 流體的壓力1bar
2.10.5.9
典型的個體發生頻率
鑒定上述的零部件的典型頻率(每個軸的第一共振頻率)，在試驗中使用壓縮氣體充滿，在30赫茲到1000赫茲頻率范圍方面使用5g的壓力。
2.10.5.9.1
典型頻率必須>1.3 倍于誘導頻率，在試驗創建的頻率時候采用進一步的1500萬個循環。
2.10.5.10
共振振動試驗
在確定典型頻率之后，如果條件出現，進行共振振動試驗，根據下列圖解里說明提供能量：
2.10.5.11
耐久性試驗期間的可接受標準
檢查連接的緊度。
2.10.5.12
耐久性試驗之后的可接受標準
• 在不從雄耦合部件上拆卸雌耦合部件的情況下進行下列試驗，并且檢查是否符合在說明數據表內列出的數據。
• 壓力檢漏250 kPa試驗測試液體5分鐘。 (在不從雄耦合部件上拆卸雌耦合部件的情況下進行)；
• 拆開和連結操作(5次)
• 目測
在空氣中采用在2.9.1.1提及的環境溫度檢漏試驗。使用的相同的組件。
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變更
2.11
高溫防護
在120±2℃加熱樣品120小時，和在140±2℃10小時。 在這期間，按照圖解，使用0 到50 kPa的脈動壓力與0.5赫茲的頻率一起測試樣品：
曲軸箱通風孔系統(高溫，防護)測試計劃
時間小時
然后進行下列試驗：
2.11.1
檢漏試驗
2.11.1.1
按照2.9.1.1.4的要求安置樣品。
2.11.1.2
加壓，輸入空氣，和1 分鐘采用50 kPa 壓力。
2.11.1.3
在試驗期間檢查連接的緊度。
2.11.2
萃取的防護
2.11.2.1
按照2.9.4.1的要求安置樣品。
2.11.2.2
采用最小拉力為200 N進行檢查
2.11.3
暴裂的防護
2.11.3.1
按照2.9.5.1.3的要求安置樣品。
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2.11.3.2
增加壓力直到爆裂。 沖破壓力的最小量為200 KPa。
2.12
溫度循環測試
把樣品放進一間人工氣候箱并且采用50 kPa的穩定壓力加壓。 按照下列圖解里表明的溫度進行35個循環測試樣品：
曲軸箱通風系統測試計劃
時間 小時
摘要：
壓力： 50 kPa 恒定；
Min。 溫度： -40 ±2℃ ;
麥克斯。 溫度： 140 ±2℃ ;
循環的數量： 35 ;
試驗持續： 210小時。
然后進行下列試驗：
2.12.1
漏洞試驗
2.12.1.1
按照2.9.1.1.4的要求安置樣品。
2.12.1.2
加壓，輸入空氣，采用50 kPa 壓力1 分鐘。
2.12.1.3
在試驗期間檢查連接的緊度。
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2.12.2
萃取防護
2.12.2.1
按照2.9.4.1的要求安置樣品。
2.12.2.2
檢查最小拉力為200 N.
2.12.3
爆裂防護
2.12.3.1
按照2.9.5.1.3的要求安置樣品。
2.12.3.2
增加壓力直到爆裂。 沖破壓力的最小量為200 KPa。
3
供應商的指令
供應商將遵循說明9.01102"供應質量"的一般指令。
3.1
供應商的產品合格率
供應商提供的產品必須與購貨訂單附上的質量要求證明書一致 (參見采購說明9.01103)檢查附加的"說明數據表"要求的全部特性。不允許"非一致"現象。
3.2
供應商的產品生產
交付的產品必須符合圖紙以及購貨訂單附上的要求。當確定進行嚴格的的生產過程和試驗時，供應商必須考慮菲亞特給出指定(看見§4)的每種特性的重要種類。
注： 在兩個產品認證和供應品控制期間， 進行零部件的非有破壞性試驗被(NM§5標明)； 如果組件經過破壞性的試驗(M)，它不再進行其它試驗或者檢查，除非每次另作說明。
由SATIZ出版-NORMAZONE
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變更
4
特性分類表格
分類 試驗的類型
目測 主要 目測
尺寸和公差 如果沒有其它方式；要求符合P.S.9.01102 納米
無潛在有害材料和處理 主要 M
標識 無缺陷 納米
材料 主要 納米
表面封蓋 主要 M
檢漏試驗(在室溫)
主要 M
在低溫條件下的檢漏試驗 主要 納米
在高溫條件下的檢漏試驗 主要 納米
側向載荷檢漏試驗 主要 納米
在下壓的檢漏試驗 主要 納米
連接力 主要 納米
拆卸力 主要 納米
抗扭強度 主要 納米
雌耦合部件上抽取雄耦合部件上午拆卸防護 主要 納米
破壞試驗(在室溫) 主要 M
在高溫下的破壞試驗 主要 M
使用沖擊測試的防護 主要 M
對碎石的防護 較小 M
外部對鹽水霧的防護 較小 M
氯化物上鍍鋅防護 較小 M
對氯化鈣的防護 較小 M
對外部試劑的防護 較小 M
耐久性試驗 主要 M
高溫防護 主要 M
溫度循環測試 主要 M
由SATIZ出版-NORMAZONE
Fiat Auto
normazione 沿線快速結合
規格數據說明 9.02245/01
附錄1
頁碼：1/3 日期06/25/2004
特征 測試條件 限制
目測 §2.2
尺寸與公差 §2.3 按照圖紙要求
無潛在有害材料和處理 §2.4 符合P.S .9.01102的要求
標識 §2.5
材料 §2.6 按照圖紙要求
表面封蓋 §2.7 按照圖紙要求
檢漏測試 在室度條件下 全新 不允許泄露（起泡）
沖擊防護測試后
碎石防護測試后
外部鹽霧防護測試后
氯化鋅防護測試后
氯化鈣防護測試后
外部化學試劑防護測試后
疲勞測試后
在低溫條件下 全新
在高溫條件下 全新
邊載 全新 不允許泄露（起泡），破裂和/或者變形
下壓 全新 壓力衰減：5分鐘后≤5m bar
CME
編碼
-
Ch.
1
版本
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9.02245/01 頁碼2/3 附件1
變更
特征 測試條件 限制
結合力和拆卸力 全新 §2.9.2 結合力 nom. Ø ≤12mm 1.O形≤60N
2. O形≤80N
碎石防護測試后 nom. Ø 12mm至15mm 1.O形≤60N
2. O形≤120N
外部鹽霧防護測試后 nom. Ø 27mm ≤100N
拆卸力 Ø nom. ≤10mm ≤40N
氯化鋅防護測試后 nom. Ø 12至15mm ≤50N
氯化鈣防護測試后 nom. Ø 19mm ≤60N
nom. Ø 27mm ≤70N
§2.9.3
萃取防護 全新 §2.9.4 萃取所需的拉力：400N. nom. Ø ≤12mm
500N nom. Ø ≤15mm-27mm
碎石防護測試后
外部鹽霧防護測試后
氯化鋅防護測試后
氯化鈣防護測試后
室溫 全新 §2.9.5.1 ＞0.25MPa
高溫 全新 §2.9.5.2 ＞0.25MPa
沖擊測試防護 全新 §2.9.6 不允許有異常情況和/或者倒塌
氯化鋅防護測試后
氯化鈣防護測試后
碎石防護 §2.9.7 不允許有異常情況和/或者倒塌
外部鹽霧防護 §2.9.8 以及 Std 50180 方法（ASTM B-17） 必須通過下列連接以及非連接萃取測試
氯化鋅防護 §2.9.9 不允許有任何腐蝕物滋生。
氯化鈣防護 §2.9.10
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特征 測試條件 限制
外部化學試劑防護 §2.9.11 10X的放大，評估不得有溶脹、撓度和裂紋
耐久性試驗 測試期間 §2.10 不允許泄露和異常現象
測試后 流體檢漏測試 不允許發生泄露
連接以及拆卸操作 確保系統沒有異常現象
目測 不允許有撓度、塌陷、裂紋等
檢漏測試（室溫） §2.9.1.1
高溫防護
測試期間 §2.11 不允許泄露和異常現象
測試后 檢漏測試（室溫） §2.9.1.1
萃取測試 §2.9.4.1
爆裂防護 §2.9.5.1
目測 不允許有撓度、塌陷、裂紋等
溫度周期測試 測試期間 §2.12 不允許泄露和異常現象
測試后 檢漏測試（室溫） §2.9.1.1
萃取測試 §2.9.4.1
爆裂防護 §2.9.5.1
目測 不允許有撓度、塌陷、裂紋等
由SATIZ出版-NORMAZONE
2.10.5.8
Carry out the test for 60 hrs according to the following test conditions:
? Room temperature
? Fluid pressure 1 bar
2.10.5.9
Typical frequency individuation
To identify typical frequencies (first resonance frequency of each axis) of the above mentioned
component, it is necessary to fill the test manifold with compressed air and to apply a 5 g stress in the
30 Hz to 1000 Hz frequency range.
2.10.5.9.1
Should the typical frequency result to be >1.3 times the induced frequency, after the test carry our
further 15 million cycle at the found frequency.
2.10.5.10
Resonance vibration tests
After determining the typical frequency, if conditions occur, the resonance vibration test is carried out,
according to the energizing profile shown in the following diagram:
2.10.5.11
Acceptability criteria during the endurance test
Check the tightness of the coupling.
2.10.5.12
Acceptability criteria after the endurance test
Carry out the following test without disassembling male from female couplings and check their
compliance with prescriptions indicated in the Specification Data Sheet.
? Pressure leak test with 250 kPa test liquid for 5 min. (without disassembling male from female
couplings);
? Disconnecting and connecting operations (5 times)
? Visual inspection
? Leak test in air at ambient temperature mentioned in para. 2.9.1.1 using the same assembly.
Frequency [Hz]
(constant)
(constant)
Acceleration
[m/s2]
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9.02245/01
2.11
High-temperature resistance
Heat the samples at 120 ± 2°C for 120 hrs and at 140 ± 2°C for 10 hrs. During these phases, test the
samples with a pulsing pressure 0 to 50 kPa with a frequency of 0.5Hz as per following diagram:
Then carry out the following tests:
2.11.1
Leak test
2.11.1.1
Place the samples as specified in item 2.9.1.1.4.
2.11.1.2
Pressurize, by inputting air, and for 1 minute at 50 kPa pressure.
2.11.1.3
Check the tightness of the coupling during the test.
2.11.2
Resistance to extraction
2.11.2.1
Place the samples as specified in item 2.9.4.1.
2.11.2.2
Check that the minimum force is 200N
2.11.3
Resistance to bursting
2.11.3.1
Place the samples as specified in item 2.9.5.1.3.
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9.02245/01
2.11.3.2
Increase pressure until the explosion takes place. Minimum bursting pressure shall be 200 KPa.
2.12
Tests with temperature cycles
Put the samples in a climatic chamber and pressurize with a steady pressure of 50 kPa. Test the
samples for 35 cycles at the temperatures indicated in the following diagram:
Summary:
- Pressure: 50 kPa constant;
- Min. temperature: -40 ± 2°C;
- Max. temperature: 140 ± 2°C;
- Number of cycles: 35;
- Test duration: 210 hrs.
Then carry out the following tests:
2.12.1
Leak test
2.12.1.1
Place the samples as specified in item 2.9.1.1.4.
2.12.1.2
Pressurize, by inputting air, for 1 minute at 50 kPa pressure.
2.12.1.3
Check the tightness of the coupling during the test.
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Change
9.02245/01
2.12.2
Resistance to extraction
2.12.2.1
Place the samples as specified in item 2.9.4.1.
2.12.2.2
Check that the minimum force is 200N.
2.12.3
Resistance to bursting
2.12.3.1
Place the samples as specified in item 2.9.5.1.3.
2.12.3.2
Increase pressure until the explosion takes place. Minimum bursting pressure shall be 200 KPa.
3
DIRECTIVES FOR THE SUPPLIER
The Supplier shall comply with general directive of the Specification 9.01102 “QUALITY OF
SUPPLIES”.
3.1
Supplies for product qualification
The Supplier must produce the product quantity indicated in the purchase order attaching the required
Quality and Conformity Certificate (see Procurement Specification 9.01103); all the characteristics
required by the annexed "Specifications Data Sheet" shall be checked. No “non conformity” is allowed.
3.2
Supplies for the production
The delivered product must comply with requirements of drawing and this Procurement Specification.
When defining the production process to be followed and the test severity, the Supplier must consider
the classes of importance that Fiat gave to each characteristic which the requirements refer to (see §
4).
Note: During both product qualification and supply control, checks can be carried out on a component
that underwent non destructive tests (indicated by NM in § 5); if the component underwent
destructive tests (M) it can no more be used for other tests or checks, unless otherwise
specified each time.
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9.02245/01
4
CHARACTERISTICS CLASSIFICATION SCHEME
CLASSIFICATION TYPE OF TEST
Visual inspection Major NM
Dimensions and tolerances
According to P.S. 9.01102 if not
otherwise required
M
Absence of potentially noxious materials
and processes
Major NM
Marking Zero defects NM
Materials Major M
Surface coverings Major M
Leak test (at room temperature) Major NM
Leak test at low temperature Major NM
Leak test at high temperature Major NM
Leak test with side load Major NM
Leak test in depression Major NM
Connecting force Major NM
Disconnection force Major NM
Torsional strength Major NM
Resistance to male extraction from the
female coupling
Major M
Bursting test (at room temperature) Major M
Bursting test at high temperature Major M
Resistance to impact with dart Major M
Resistance to crushed stone Minor M
Resistance to outer salt spray Minor M
Resistance to zinc chloride Minor M
Resistance to calcium chloride Minor M
Resistance to external chemical agents Minor M
Endurance test Major M
High-temperature resistance Major M
Tests with temperature cycles Major M
CME
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1
FAST COUPLINGS
FOR BLOW-BY LINES
Specification Data Sheet
9.02245/01
ANNEX 1
–
normazione
Edition Code Ch.
Page:
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THE ONLY VALID REFERENCE IS THE ORIGINAL ITALIAN EDITION
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CHARACTERISTICS
TEST
CONDITIONS LIMITS
Visual inspection § 2.2
Dimensions and tolerances § 2.3 According to drawing
Absence of potentially noxious materials and
processes
§ 2.4 According to P.S. 9.01102
Marking § 2.5
Materials § 2.6 According to drawing
Surface coverings § 2.7 According to drawing
Brand new
After
resistance to
impact with
dart
After
resistance to
crushed stone
After
resistance to
outer salt spray
after resistance
to zinc chloride
after resistance
to calcium
chloride
After
resistance to
external
chemical
agents
At room
temperature
After
endurance test
§ 2.9.1.1
At low
temperature
Brand new § 2.9.1.2
At high
temperature
Brand new § 2.9.1.3
No leaks are allowed
(no bubbles)
With side load Brand new § 2.9.1.4
No leaks (no bubbles), no breaks
and/or deformations are allowed
Leak test
In depression Brand new § 2.9.1.5
Pressure decay: ≤ 5 mbar after 5
min
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9.02245/01 Annex 1
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CHARACTERISTICS
TEST
CONDITIONS LIMITS
Brand new
nom. ? ≤12
mm
1 O-ring ≤ 60 N
2 O-rings ≤ 80
N
After resistance to crushed
stone
nom. ? 12 to
15 mm
1 O-ring ≤ 80 N
2 O-rings ≤ 120
N
Connecting force
nom. ? 27 mm ≤ 100 N
After resistance to outer salt
spray
? nom ≤10 mm ≤ 40 N
After resistance to zinc
chloride
nom. ? 12 to
15 mm
≤ 50 N
nom. ? 19 mm ≤ 60 N
Connection
and
disconnection
force
After resistance to calcium
chloride
§ 2.9.2
Disconnection force
nom. ? 27 mm ≤ 70 N
Torsional structural strength § 2.9.3
No anomalies and/or deformations are
allowed
Brand new
After resistance to impact
with dart
After resistance to outer salt
spray
After resistance to zinc
chloride
Resistance to
extraction
After resistance to calcium
chloride
§ 2.9.4
Force necessary for extraction:
400 N for nom. ? ≤ 12 mm
500 N for nom. ? 15 to 27 mm
At room
temperature
Brand new § 2.9.5.1 > 0.25 MPa
Resistance to
bursting
At high
temperature
Brand new § .2.9.5.2 > 0.25 MPa
Brand new
After resistance to zinc
chloride
Resistance to
impact with
dart
After resistance to calcium
chloride
§ 2.9.6
No anomalies and/or yields are
allowed
Resistance to crushed stone § 2.9.7
No anomalies and/or yields are
allowed
Resistance to outer salt spray
§ 2.9.8
and Std.
50180 Method
A1
(ASTM B-117)
It has to pass the following leak,
connection, disconnection and
extraction tests
Resistance to zinc chloride § 2.9.9
Resistance to calcium chloride § 2.9.10
No corrosion breeding grounds are
allowed
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CHARACTERISTICS
TEST
CONDITIONS LIMITS
Resistance to external chemical agents § 2.9.11
With 10X magnification, evaluate the
absence of swelling, deflections and
cracks
During the test No leaks or anomalies are allowed
Fluid leak test No leaks are allowed
Connection
and
disconnection
operations
Make sure that the system has no
anomalies
Visual
inspection
No deflections, yields, cracks, etc. are
allowed
Endurance test
After the test
Leak test (at
room
temperature)
§ 2.10
§ 2.9.1.1
During the test No leaks or anomalies are allowed
Leak test (at
room
temperature)
§ 2.9.1.1
Resistance to
extraction
§ 2.9.4.1
Resistance to
bursting
§ 2.9.5.1
High-
temperature
resistance
After the test
Visual
inspection
§ 2.11
No deflections, yields, cracks, age, etc.
are allowed
During the test No leaks or anomalies are allowed
Leak test (at
room
temperature)
§ 2.9.1.1
Resistance to
extraction
§ 2.9.4.1
Resistance to
bursting
§ 2.9.5.1
Test with
temperature
cycles
After the test
Visual
inspection
§ 2.12
No deflections, yields, cracks, etc. are
allowed
2013.1.9